4月27日,中華全(quan)(quan)國總工會發(fa)布關于表(biao)彰2021年(nian)全(quan)(quan)國五一(yi)勞(lao)動獎和全(quan)(quan)國工人(ren)先(xian)鋒(feng)號(hao)的決定,安徽(hui)叉車集團核心(xin)控(kong)股(gu)子公司安徽(hui)合力股(gu)份有限公司橋(qiao)箱(xiang)事(shi)業部數控(kong)車工班榮獲“全(quan)(quan)國工人(ren)先(xian)鋒(feng)號(hao)”榮譽。
用工匠精神(shen) 打造先(xian)鋒隊伍
安徽(hui)叉(cha)(cha)車集團核心控股子公(gong)司(si)安徽(hui)合力股份有限公(gong)司(si)橋(qiao)箱事業(ye)部數(shu)(shu)控車工(gong)(gong)(gong)班成立(li)于2005年,是公(gong)司(si)一支重(zhong)要的(de)骨干生(sheng)產隊(dui)伍。班組(zu)現有18人(ren),其中(zhong)黨(dang)員3名(ming)、本科5人(ren)、高級工(gong)(gong)(gong)人(ren)技(ji)師(shi)1名(ming)、工(gong)(gong)(gong)人(ren)技(ji)師(shi)5名(ming)。班組(zu)主要承擔1-10噸叉(cha)(cha)車變速箱散件及裝載機、牽引(yin)車等重(zhong)要零部件的(de)車銑加工(gong)(gong)(gong),擁有先進(jin)的(de)高精(jing)度數(shu)(shu)控加工(gong)(gong)(gong)設備和兩條數(shu)(shu)控自(zi)動(dong)化生(sheng)產線。數(shu)(shu)年來(lai),班組(zu)以“創一流工(gong)(gong)(gong)作(zuo)業(ye)績”為主題,緊(jin)緊(jin)圍繞企(qi)業(ye)方針目(mu)標,以“實時有效、追(zhui)求卓越”的(de)管理理念,組(zu)織(zhi)開(kai)展各項工(gong)(gong)(gong)作(zuo),成效顯著,碩果累累。
該班(ban)組(zu)先后榮(rong)獲(huo)“安(an)徽(hui)(hui)省(sheng)(sheng)(sheng)(sheng)(sheng)優(you)(you)秀(xiu)(xiu)班(ban)組(zu)”“全(quan)國(guo)(guo)女職(zhi)工建工立(li)業(ye)標兵(bing)崗”“安(an)徽(hui)(hui)省(sheng)(sheng)(sheng)(sheng)(sheng)青年文明號(hao)”“全(quan)國(guo)(guo)機械工業(ye)優(you)(you)秀(xiu)(xiu)質量信得過班(ban)組(zu)”“安(an)徽(hui)(hui)省(sheng)(sheng)(sheng)(sheng)(sheng)模范(fan)班(ban)組(zu)”“安(an)徽(hui)(hui)省(sheng)(sheng)(sheng)(sheng)(sheng)青年安(an)全(quan)示范(fan)崗”“全(quan)國(guo)(guo)青年安(an)全(quan)示范(fan)崗”等(deng)稱號(hao)。前任(ren)(ren)班(ban)長董慧榮(rong)獲(huo)“全(quan)國(guo)(guo)勞(lao)動模范(fan)”“全(quan)國(guo)(guo)優(you)(you)秀(xiu)(xiu)班(ban)組(zu)長”“全(quan)國(guo)(guo)技術(shu)能手”“中華技能大獎”“安(an)徽(hui)(hui)省(sheng)(sheng)(sheng)(sheng)(sheng)最(zui)美職(zhi)工”“安(an)徽(hui)(hui)省(sheng)(sheng)(sheng)(sheng)(sheng)江淮杰出(chu)工匠”等(deng)榮(rong)譽,并享受國(guo)(guo)務(wu)院特(te)殊津貼。現任(ren)(ren)班(ban)長熊麗榮(rong)獲(huo)“安(an)徽(hui)(hui)省(sheng)(sheng)(sheng)(sheng)(sheng)技術(shu)能手”“安(an)徽(hui)(hui)省(sheng)(sheng)(sheng)(sheng)(sheng)五一巾(jin)幗標兵(bing)”稱號(hao)等(deng)。
樹(shu)旗幟,建(jian)設學習(xi)型“先鋒號(hao)”。班組秉著(zhu)用(yong)(yong)心工(gong)作,用(yong)(yong)心鉆研的(de)理念,精益求精,開展“每(mei)日一題”“崗位(wei)練兵”“導師帶徒”等活動,利用(yong)(yong)起工(gong)余時(shi)間(jian)組織舉辦“微(wei)講堂(tang)”,選拔技(ji)術骨干輪流為青工(gong)傳授經驗(yan),用(yong)(yong)多(duo)種形式生動形象對機械加工(gong)中出現的(de)困難點(dian)進行講解(jie)和指導,努力使(shi)成(cheng)員能在短的(de)時(shi)間(jian)里(li)掌握崗位(wei)操(cao)作技(ji)能,組織班組成(cheng)員積極(ji)開展“小(xiao)(xiao)(xiao)(xiao)革新(xin)、小(xiao)(xiao)(xiao)(xiao)發明、小(xiao)(xiao)(xiao)(xiao)改(gai)造(zao)、小(xiao)(xiao)(xiao)(xiao)設計、小(xiao)(xiao)(xiao)(xiao)建(jian)議(yi)”活動,結合現場實際(ji),通過分析(xi)、試驗(yan)、測量(liang)、論證,設計制作模具(ju)、快(kuai)速(su)檢具(ju)和方便(bian)現場作業的(de)工(gong)具(ju),提高生產效率。
提(ti)質(zhi)量(liang),建(jian)設攻(gong)關型“先(xian)鋒號”。推廣(guang)CAXA軟(ruan)件運用,用自動(dong)編程代替手工(gong)(gong)(gong)編程,解決數控車削橢圓(yuan)槽(cao)、圓(yuan)弧螺紋和非圓(yuan)曲線(xian)等異(yi)形零件加工(gong)(gong)(gong)問題,開展征集“金點子”活動(dong),將經典案例(li)、問題照片,整理歸納輔助指導現場(chang)作(zuo)業(ye)的(de)《作(zuo)業(ye)手冊(ce)》,改變部分隊(dui)員存在的(de)習(xi)(xi)慣(guan)性(xing)陋(lou)習(xi)(xi),要(yao)求自覺學習(xi)(xi)和嚴格(ge)遵守,開展多技(ji)能(neng)工(gong)(gong)(gong)的(de)培養,切實提(ti)升業(ye)務技(ji)能(neng)。2019年,公司推進智(zhi)能(neng)制造項目,數控車工(gong)(gong)(gong)班作(zuo)為數控自動(dong)化項目的(de)第一個試點班組(zu),班長帶領(ling)班組(zu)員工(gong)(gong)(gong)在方案設計(ji)、桁(heng)架機械手選型、自動(dong)化整體(ti)集成及生產(chan)線(xian)布局等方面不(bu)斷優化創新,五種產(chan)品加工(gong)(gong)(gong)優化,不(bu)僅破解了技(ji)術瓶(ping)頸(jing),使生產(chan)線(xian)提(ti)前投入使用,還使生產(chan)效率(lv)提(ti)高(gao)了28%,一個工(gong)(gong)(gong)人可以同時操作(zuo)5臺設備。
謀發展,建設創(chuang)新(xin)(xin)型“先鋒號(hao)”。軸承(cheng)架(jia)是3t機械變速箱(xiang)中重要零(ling)部件,產量(liang)大(da)(da),需6道(dao)(dao)工(gong)序(xu)(xu),涉及(ji)數控車床和磨(mo)床,產品(pin)精(jing)度(du)(du)高(gao)(表(biao)面粗糙度(du)(du)),在人工(gong)裝夾(jia)過程中容(rong)易出現外徑跳動,容(rong)易產生(sheng)不合格品(pin),對操作(zuo)人員技能要求高(gao),且人工(gong)上下(xia)料勞(lao)動強度(du)(du)大(da)(da),尤(you)其是磨(mo)床工(gong)序(xu)(xu),當(dang)前(qian)已經成為生(sheng)產瓶頸工(gong)序(xu)(xu),2020年推進(jin)軸承(cheng)架(jia)智能制造項目,班(ban)長熊麗將軸承(cheng)架(jia)產品(pin)原來的六道(dao)(dao)工(gong)序(xu)(xu)改為車、磨(mo)、銑三道(dao)(dao)工(gong)序(xu)(xu)一條生(sheng)產線(xian)加工(gong),實現了少人化自(zi)動加工(gong),自(zi)動化生(sheng)產線(xian)采用檢測系(xi)統(tong)實時控制產品(pin)質量(liang),梯(ti)形螺紋(wen)采取(qu)螺紋(wen)銑削加工(gong)的新(xin)(xin)方法,使生(sheng)產效率(lv)提(ti)高(gao)了42%,提(ti)高(gao)經濟效益120萬。2020年班(ban)組共完成工(gong)藝(yi)改進(jin)和新(xin)(xin)產品(pin)試制項目達130多項。
技(ji)(ji)術工(gong)人(ren)隊(dui)伍是(shi)支(zhi)撐中國(guo)制造(zao)、中國(guo)創造(zao)的重要力(li)量。安徽合力(li)股份有限公(gong)司橋箱事(shi)業部數控(kong)車工(gong)班(ban)始終秉(bing)承“以(yi)人(ren)為本(ben),以(yi)精品回報社會”的核心價值觀,大(da)力(li)弘揚勞模精神、勞動精神、工(gong)匠精神,激勵更(geng)(geng)多勞動者特別是(shi)青年一代走技(ji)(ji)能成才、技(ji)(ji)能報國(guo)之(zhi)路,致(zhi)力(li)于培(pei)養更(geng)(geng)多高技(ji)(ji)能人(ren)才和大(da)國(guo)工(gong)匠,助力(li)實現高質(zhi)量發展。